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For more information, contact David Eppstein by email at
deppstein@masco.harvard.edu, or by calling 617-632-2860.

 
9.0 PRETREATMENT SYSTEM BENCH-SCALE TESTING

If it has been determined that a pretreatment system is required, a critical step in the selection and design of the system is bench-scale testing of the proposed individual unit operations. Because bench-scale testing can be relatively low in cost, this type of testing usually precedes the selection, pilot testing, and design of a proposed pretreatment system. Since the tests are done with small amounts of wastewater, the test setup is typically small enough to place and operate on a laboratory bench, thus the name "bench-scale."

Usually, the first bench-scale tests are performed to find out if a given pretreatment technology can reduce the level of targeted contaminants in specific wastewater samples. This type of bench-scale testing, called feasibility testing, can be used to screen pretreatment technologies for their potential to solve a wastewater discharge quality problem. Whenever possible, the feasibility tests should be performed on actual wastewater samples.

Bench-scale feasibility testing of a proposed wastewater pretreatment system is typically done with individual pieces of laboratory equipment used in sequence to replicate the expected unit operations of the system. At times, the testing is done with several pieces of laboratory equipment linked together as a scaled-down version of the proposed continuous system.

After feasibility of the tested pretreatment technologies has been demonstrated, further bench-scale testing of the successful technologies can be used to find expected process operating conditions. During this effort, the need for and selection of initial and concluding unit operations in the pretreatment system can sometimes be determined. In addition, the physical sizes and chemical dose rates for each unit operation can be evaluated. This type of testing is often called treatability testing. Besides the determination of design factors, treatability test results are often used to develop capital and operating cost estimates.

Bench-scale tests are frequently done by technology suppliers at a nominal price because the suppliers usually wish to cover basic testing costs. The suppliers could be asked to furnish bench-scale test results along with recommendations or proposals for treatability testing and pilot scale testing and with preliminary cost estimates of a full-scale system.

The MWRA/MASCO Mercury Work Group, through its Technology Identification Subgroup of the End-of-Pipe Subcommittee, recently used bench-scale feasibility testing to evaluate six different pretreatment technologies for mercury removal. The feasibility test work was done by vendors using samples of a clinical laboratory wastewater stream. Refer to the Technology Identification Subgroup Report for more information on the Bench-scale Feasibility Testing Project. This report is available from the MWRA10 or can be accessed on the Internet at the following Web-site address: http://www.masco.org/mercury.

        10Massachusetts Water Resources Authority, Toxic Reduction and Control Department, 100 First Avenue, Boston, MA 02129 (617-242-6000 x4900)

 

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08/16/2006

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