Mercury Work Group
Phase I Reports >> End of Pipe Report 

Executive Summary | End-of-Pipe Report | Operations Report | Infrastructure Report

For more information, contact David Eppstein by email at
deppstein@masco.harvard.edu, or by calling 617-632-2860.

Findings

The Subcommittee has learned that not one of the technologies presented is individually or collectively capable of reducing the concentration of mercury in a facility's discharge to below 1.0 part per billion on a consistent or sustainable basis. Some of the technologies have demonstrated abilities in removing 99.7% of the total mercury from the wastestream prior to discharge but the pretreated effluent still has a mercury content at the 3 to 5 ppb level. Most of the technologies should be viewed as polishing systems only and, as a result, initial pretreatment is required before these advanced techniques can be applied; all of which requires a serious amount of space and money to be installed.

We have also learned, that there are many characteristics of our particular wastestreams that, if not controlled, can significantly and adversely impact some of the technologies that have been investigated. For example, chlorine bleach, used as a hospital disinfectant, can cause a rapid deterioration of the membranes used in nanofiltration and reverse osmosis based systems. Oil and grease can cause an almost immediate failure of ion exchange media. The organic material and biological activity present in the raw wastewater will use activated carbon as a food source, in turn, causing premature failure of that media.

The smaller systems which are capable of handling a few hundred gallons per day have associated capital costs which range from $10,000 to $20,000 on up. Those systems which are not initially capital intensive do have much higher annual operating costs. Larger institutions with higher flows will be faced with a corresponding higher though not directly proportional costs. For example, one installation treating about 2,000 gallons of wastewater per day spent only $100,000 to install a system but continues to incur operating costs at the rate of $150,000 to $200,000 per year for media replacement alone. The system, however, does not produce an effluent which meets the stipulated limit of 1.0 ppb on a continuing basis. We have also seen systems, in place, which are reported to have cost in excess of $2,000,000 to install and are required to be maintained by a minimum staff of eight (8) Massachusetts certified/licensed operators. Though not designed or operated specifically for mercury removal, this system provided us with a perspective on the size and complexity of a facility necessary for handling more than 100,000 gallons per day of wastewater which is typical of some of our larger member facilities. This system occupies approximately 10,000 square feet of floor space and has an annual operating budget of $1,000,000.

In an attempt to place some perspective on these costs as a function of our membership's relative size according to flowrate, the Subcommittee has developed the following "Order of Magnitude" table of costs which should be anticipated by an Institution when deciding whether to make an investment in an End of Pipe solution which, according to our research, cannot meet a stipulated effluent discharge standard of 1.0 ppb:
 

Rank Flowrate, gdp Capital Cost, $ Operating Cost,
Expressed as a % of
Capital/yr
Large > 20,000 1 to 2 Millions 50 %
Medium 5,000 to 10,000 Hundreds of Thousands 100 %
Small < 1,000 Tens of Thousands 200 %

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08/16/2006

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